Granulation & Size Control
Batch Kneading
KD-Line |
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The Batch Kneader is used for mixing powders and liquids forming a wetted mass. OPERATION ------------- Dry ingredients are manually charged into the bowl. Liquid is added to the moving dry powder and mixed by the counter rotating twin shafts,... read more |
Continuous Kneading
CKD-80 |
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The first requirement for producing extruded material is to form a uniformly mixed and well plasticized mass of material. To accomplish this task, Fuji Paudal offers a series of batch and continuous kneaders with design features depending upon the... read more |
CKD-120 |
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The first requirement for producing extruded material is to form a uniformly mixed and well plasticized mass of material. To accomplish this task, Fuji Paudal offers a series of batch and continuous kneaders with design features depending upon the... read more |
Radial Extrusion
Radial Extrusion general |
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Radial screw extruders use semi-cylindrical screens along each side of the counter rotating screws, combined with, more or less, conical extrusion heads. The trajectory of the extrusion blades on these heads can either intermesh (EXR) or not (EXD... read more |
Spheronizing
Q-400 |
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The QJ-400T Marumerizer™ from Fuji paudal is a pilot scale / small production spheronizer which converts wet pellets into spheres. Operation ----------- The Marumerizer™ is comprised of three main components: a vertical cylinder with discharge port... read more |
Q-700 |
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The QJ-700T Marumerizer™ from Fuji paudal is a production scale spheronizer which converts wet pellets into spheres. Operation ----------- The Marumerizer™ is comprised of three main components: a vertical cylinder with discharge port, a circular "... read more |
R&D - Wet Granulation by Extrusion
KDRJ-2 |
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The KDRJ-2 is a batch kneader that mixes powders and liquids to produce homogeneous mixtures suitable for low pressure extrusion. The kneader consists of two counterrotating blades. Due to the mechanical action of these blades on the wetted material... read more |
BR-150 |
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The BR-150 allows researchers and new product developers to easily evaluate the effectiveness of low pressure basket extrusion. The BR-150’s size and unique features allow it to evaluate small batch sizes, while generating product indicative of a... read more |
MG-55 |
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The MG-55 is a bench top device that allows formulation researchers and new product developers to evaluate three different types of low pressure extrusion techniques (dome, radial and axial) and determine which one suits their product. The... read more |
QJ-230 |
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The QJ-230T is a bench top device that provides researchers and new product developers a means to easily evaluate the effectiveness of spheronization on their extruded products. The QJ-230T’s size and unique features allow it to evaluate batch... read more |
Dome Extrusion
Dome Extrusion General |
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The patented TDG Twin Dome Granulator? offers high capacity twin screw extrusion through a hemi-spherical die that allows for uniform distribution of extrusion pressure and shear. Some materials are suitable for extrusion down to 300-600 micron. read more |
TDG-80 |
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under construction read more |
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TDG-110 |
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under construction read more |
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TDG-220 |
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under construction read more |
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R&D - Other Granulation
MFB |
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The Micro Fluid Bed Processor is a bench top device, able to process (granulation, coating and spray drying) small volumes through fluidization. The processing volume ranges from batches as low as a few grams up to 50 grams. It is designed to... read more |
Basket Extrusion
Basket Extrusion General |
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The basket extruders are not part of the family of screw extruders. These basket extruders have a vertical rotating shaft with 4 extrusion blades located inside a cylindrical screen. The basket extruders are fed through a hopper located above the... read more |
Frontal Extrusion
Frontal Extrusion General |
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The frontal screw extruders use a flat screen, combined with two flat extrusion blades, to shape the granules. Two counter rotating screws feed the product to the extrusion die. The forces necessary to extrude the products are the highest,... read more |
Continuous Granulation
Extrusion General |
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Dalton-Fuji Paudals’ Continuous Drug Pelleting (CDP) System fully integrates the extrusion and spheronization process to continuously convert drug formulations into free flowing spheres of a controlled shape and size. Features: - Components include... read more |